Block the end of the muffler with a shop towel. Apply engine oil to the gear teeth, sliding surface, shifter grooves and bushings. Filename: honda trx350 manual 1986. Lubricate the valve stem sliding surface with molyb- denum oil solution. Apply engine oil to the mainshaft and countershaft journals.
Disconnect the angle sensor connector 3P. Lift the bottom of the piston with your finger to set the diaphragm rib into the groove in the carburetor body. Install the following and tighten them in a crisscross pattern in 2 or 3 steps: four cap nuts with new sealing washers apply engine oil rocker arm holder bolt apply engine oil two cylinder head bolts. All diagnostic and repair procedures are covered. Inspect the knuckle for damage or cracks. Check the valve for bending, burning or abnormal wear. Apply grease to the brake cam spindle and install it.
Replace the skid plate as required. The display value differs depending upon the internal impedance of the multimeter. Check the commutator bars of the armature for discoloration. Keep Your All-Terrain Vehicle Running Smoothly. Check the return spring and reset spring for fatigue or damage. Remove the following: washer and lifter lever lifter bearing and bearing holder Loosen in a.
Install a new lock nut and tighten it. Install the hub nut and tighten it to the specified torque and further tighten until its grooves align with the cotter pin hole. Instant download 1986-1989 Honda Trx350 Fourtrax Trx350d Foreman Atv Service Repair Workshop Manual, Fix it! Check the starter rope for wear or damage. Remove the ignition coil from the stay of the frame. Remove the three mounting bolts and the recoil starter assembly.
Check for continuity between the 8P connector Light blue terminal and oil thermosensor connector terminal Blue. How do I obtain this manual? Install the front crankcase cover page 9-18. Equipped with digital meter 0. Tighten the six bolts in a crisscross pattern in several steps. Remove the oil seal, O-ring and stopper ring. Install the carburetor into the insulator by aligning the lug with the groove, and tighten the band screw. Apply grease to a new inner dust seal lips and install it until it is fully seated being careful not to damage the lips.
Drive the bearing with the marking side facing up. Install the spring onto the ball retainer and install them onto the lifter cam. Press the ball joint out of the upper arm. This Manual is a must for the Do-It-Yourselfer! Apply engine oil to new bearings. Drive the bearings in with the marking side facing out using the special tools. Check the gear dogs and teeth for abnormal wear or damage.
Equivalent commercially available in U. The following components require engine removal for service: alternator and starter clutch section 10 transmission including shift fork and shift drum section 11 crankshaft and balancer section 11 Other components without above can be serviced with the engine installed in the frame. Remove the wire clip from the recoil starter housing. The rings should be able to move in their grooves without catching. Install the hub nut and tighten it to the specified torque and further tighten until its grooves align with the cotter pin hole. Abnormal Faulty ignition switch Faulty starter switch Loose or poor connector contact Open circuit in wire harness Normal Check the starter relay switch operation page 19- Abnormal Faulty starter relay switch 10. Install a new ignition coil in the reverse order of removal.
Provide adequate ventilation when charging. Loosen the joint boot band screw. T he cover stator Remove the seven bolts, clamp and the alternator is magnetically. Release the carburetor heater wire from the clip and disconnect its connector. Turn the rocker arm shaft and align the bolt holes in the shaft and holder, and install the retaining bolt. Place a rag over these parts whenever the system is serviced. While pushing the bulb socket in, turn it counter- clockwise to remove it.